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Jlg 4017PS Service Manual manuály

Uživatelské manuály a uživatelské příručky pro Speciální stroje Jlg 4017PS Service Manual.
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Jlg 4017PS Service Manual Uživatelský manuál (264 strany)


Značka: Jlg | Kategorie: Speciální stroje | Velikost: 24.86 MB |

 

Tabulka s obsahem

Service Manual

1

EFFECTIVITY PAGE

3

SECTION CONTENTS

5

Section Subject Page

6

Section 1

9

Safety Practices

10

1.7 SAFETY INSTRUCTIONS

11

1.8 SAFETY DECALS

12

Section 2

13

2.1 REPLACEMENT PARTS AND

14

WARRANTY INFORMATION

14

2.2 THREAD LOCKING COMPOUND

14

2.3 TORQUE CHARTS

15

SOCKET HEAD CAP SCREWS

19

2.4 SPECIFICATIONS

26

2.4.4 Electrical System

27

2.4.5 Engine Fan Speed

27

2.4.8 Tires

28

2.5.2 33.7, 37.6 & 37.7

31

2.6 SERVICE AND MAINTENANCE

33

SCHEDULES

33

2.6.2 50 & 1st 250 Hour

34

2.6.3 250 & 500 Hour

35

2.7 LUBRICATION SCHEDULE

37

Section 3

39

3.1 BOOM SYSTEM COMPONENT

41

33.7, 36.6 & 37.7

41

3.2.1 Boom System Operation

42

3.3.1 Complete Boom Removal

42

3.4 BOOM SYSTEM COMPONENT

48

TERMINOLOGY - 4014PS

48

3.6 BOOM ASSEMBLY MAINTENANCE

49

3.6.1 Boom Removal

50

Removal

50

Retract Cylinder Removal

51

Retract Cylinder Installation

52

Installation

53

3.7 BOOM CHAIN REMOVAL/

55

INSTALLATION

55

3.7.3 Extend Chain Removal

56

3.8 EXTEND/RETRACT, TILT AND

57

AUXILIARY CIRCUIT HOSE

57

REMOVAL/INSTALLATION

57

3.9 EXTEND/RETRACT CYLINDER

58

3.10 BOOM SECTIONS ADJUSTMENT

59

3.11 BOOM SYSTEM COMPONENT

60

TERMINOLOGY - 4017PS

60

3.12.1 Boom System Operation

61

3.13.1 Boom Removal

61

Section Removal

62

3.13.5 Hose Carrier Removal

64

Section Installation

66

3.14 BOOM CHAIN REMOVAL/

69

3.15 BOOM SECTIONS ADJUSTMENT

70

BOOM EXTEND AND RETRACT

71

CHAINS - 4014PS & 4017PS

71

3.16.5 Chain Lubrication

75

3.17 BOOM WEAR PADS

76

3.18 QUICK COUPLER

77

3.19 FORKS

78

3.20 BOOM PROP (IF EQUIPPED)

78

3.21 EMERGENCY BOOM LOWERING

79

PROCEDURE

79

3.21.2 Lowering Procedure

80

3.22 TROUBLESHOOTING

81

Section 4

85

Cab and Covers

85

4.1 OPERATOR CAB AND COVERS

86

4.2 OPERATOR CAB

87

4.3 CAB COMPONENTS

87

4.3.3 Service Brake

88

4.3.5 Joystick Assembly

90

4.3.6 Window Wiper Assembly

91

(if Equipped)

91

4.4 CAB REMOVAL

93

4.5 CAB INSTALLATION

95

Section 5

97

5.2 AXLE SERIAL NUMBER

99

5.3 AXLE SPECIFICATIONS AND

99

5.4 AXLE REPLACEMENT

99

5.4.2 Axle Installation

100

5.5 MECHANICAL PARK BRAKE

101

5.6 HYDRAULIC PARK BRAKE

102

5.6.1 Park Brake Test

103

5.7 BRAKE INSPECTION

104

5.8 STEERING ANGLE ADJUSTMENT

104

5.10 DRIVE SHAFTS

108

5.11 WHEELS AND TIRES

109

Section 6

111

Transmission

111

6.1 TRANSMISSION ASSEMBLY

112

COMPONENT TERMINOLOGY

112

6.3 SPECIFICATIONS AND

113

MAINTENANCE INFORMATION

113

6.4 TRANSMISSION REPLACEMENT

113

6.6 TROUBLESHOOTING

115

Section 7

117

7.1 INTRODUCTION

118

7.2 ENGINE SERIAL NUMBER

118

7.3 SPECIFICATIONS AND

118

7.3.1 Component Terminology

119

7.4 ENGINE COOLING SYSTEM

120

7.5 ENGINE ELECTRICAL SYSTEM

123

7.6 FUEL SYSTEM

123

7.7 ENGINE EXHAUST SYSTEM

125

7.8 AIR CLEANER ASSEMBLY

128

7.9 ENGINE REPLACEMENT

129

7.10 TROUBLESHOOTING

131

Section 8

133

Hydraulic System

133

8.1 HYDRAULIC COMPONENT

134

TERMINOLOGY

134

8.2 SAFETY INFORMATION

135

8.3 SPECIFICATIONS

135

8.5 HYDRAULIC CIRCUITS

136

8.6 HYDRAULIC SCHEMATICS

138

TRAILER BRAKING (ITALIAN)

140

8.6.2 4014PS & 4017PS

141

8.7 HYDRAULIC RESERVOIR

143

8.8 ENGINE IMPLEMENT PUMP

145

8.9 AUXILIARY PUMP (PLATFORM

146

EQUIPPED MODELS ONLY)

146

8.10 CONTROL VALVES

146

8.10.2 Reversing Fan Valve

148

8.10.3 Service Brake Valve

149

8.10.4 Service Brake Bleeding

150

8.10.5 Service Brake Test

150

8.10.7 Steer Select Valve

151

8.11 HYDRAULIC CYLINDERS

152

AFTER the head gland

153

8.11.3 Steering Cylinders

154

8.12 BOOM RIDE CONTROL

156

- IF EQUIPPED)

156

8.12.2 Accumulators

157

8.12.4 Checking Pre-Charge

158

Section 9

159

Electrical System

159

9.1 ELECTRICAL COMPONENT

161

9.2 SPECIFICATIONS

162

9.3 SAFETY INFORMATION

162

9.4 KEYPAD AND DISPLAY SCREEN

162

HELP: PRESS ENTER

162

9.5.1 Operator Tools

163

9.5.2 Personalities

165

9.5.3 Calibration

166

9.6 OPERATOR TOOLS

169

9.7 FUSES AND RELAYS

171

9.8.6 Rear Frame

181

9.8.7 Battery

182

9.8.8 Platform

183

9.8.9 LMIS

184

9.8.10 Deutz Engine

185

9.9 CIRCUIT BREAKDOWNS

186

9.9.2 Start Circuit

187

9.10 ENGINE START CIRCUIT

188

9.10.2 Charging Circuit

189

9.10.3 Alternator

189

9.11 WINDOW WIPER/WASHER

190

WINDSHIELD WIPER MOTOR

190

Window Washer Reservoir

191

9.12 SOLENOIDS, SENSORS AND

192

MZ6 084

194

9.12.7 Boom Angle Sensor

195

9.13 DASH SWITCHES

197

9.13.2 Dash Switches

198

(CE & AUS)

200

9.16.2 LSI Sensor

201

9.16.3 LSI System Calibration

202

9.16.4 LSI-CAN Check PT

204

9.17 HAND HELD ANALYZER

205

MAM4060H

206

(SHEET 2 of 2)

207

9.18 FAULT CODES

208

9.18.2 Machine Fault Codes

209

9.18.3 Engine Fault Codes

237

JLG Worldwide Locations

264




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